Renowned apparel manufacturer cum exporter based at south India and having its presence across 5 continents are known for their commitment towards quality and delivery. This enables them to be a vital source for the leading apparel brands across the globe.
One of their dedicated Finished Goods (FG) warehouse serving a global apparel brand follows the conventional methodology of batch-wise case stacking (lot) at ground. The warehouse was gasping for floor space to handle the increasing turnaround of FG stock and this was affecting the accessibility to every lot and handling productivity. i.e. Current capacity of 1,60,000 cases to be doubled and minimum 250 cases per hour have to be retrieved, moved and loaded in a 40’ Container. The requirement was to follow the current storage method with the creation of additional space within the same facility with 100% accessibility to every lot and to complete the container stuffing within 2 Hours Vs 4 hours which was incurred earlier.
Storage Capacity had been increased to more than double accounting to about 4,00,000 cases from earlier storage capacity of 1,60,000 cases. Outward movement right from picking the case from storage location to the container stuffing was achieved within the desired turnaround time of 2 Hours irrespective of vertical handling.
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